Intelligent Pump Soft Starter

Intelligent Pump Soft Starter

3Ø, 50/60 Hz, 200~600 VAC, 2~250 HP
Integrated electronic pump protection overload
Power metering and Modbus RTU Communications

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  • Integrated Tru-power™ electronic motor and pump protection

    • Eliminates need for costly pump protection relays
    • Dry pump detection using power (nuisance trip-free); time-based automatic restart and well recovery mode
    • Features a wide-range, adjustable, class 5-30 electronic overload
    • Provides superior motor protection from the following conditions:
    • Over/under power (dry-run)
    • Over/under voltage protection
    • Voltage phase loss
    • Voltage and Current phase unbalance
    • Stalled/locked rotor
    • Cycle fault
    • Ground fault (UL1053 certified)
    • Voltage phase reversal

    Soft starter features

    • Full HP rated bypass contactor
    • Across-the-line start for emergency situations (turns the soft-starter into a standard IPS)
    • Start modes feature an adjustable current limit, initial voltage, and start time with a torque boost feature
    • Stop modes include:
    • Coast to stop
    • Linear deceleration (reduces water-hammer effect)
    • Adjustable stop voltage and stop time
    • SCR over-temperature detection
    • Shorted SCR detection

    Easy to setup and use

    • Inside, the display shows an easy to use menu for setting a wealth of parameters. Adjust any protective or control setting in seconds. For example, choose how long to allow for dry well recovery, set run time periods, and On/Off delays. All this with just a few intuitive keystrokes. The IPS-RV ships with factory default settings pre-programmed for optimal submersible pump protection.

    Industrial grade construction

    • Door mounted heavy-duty HOA switch
    • Housed in an outdoor rated, gasketed, NEMA 3R enclosure
    • Multi-tap control power transformer with integrated secondary protection accommodates common motor voltages. No fuses required!
    • Includes 120 VAC control power for field devices

    Advanced programmable pump control

    • Automatic fault reset
    • Backspin delay - Prevents start-ups into draining systems
    • On and Off delay settings
    • Well recovery mode (up to 48 hours)
    • Minimum run time based on last input
    • 12-120 V input for remote start/stop
    • Dry contact input for remote start/stop
    • Dry contact inputs for float switches
    • Analog input for (selectable) 0-10V, 4-20mA, or 10k thermistor, viewable as a Modbus point

    Optional circuit breaker disconnect (Service Entrance rated)

    • UL 489 circuit breaker provides branch and short circuit protection
    • No fuses required – saves time and money
    • Lockable handle for safety

    Built-in power monitoring, fault logging and communications

    • View voltage, current, power factor, and more through an intuitive display
    • Built-in fault log, counter and parameter change log: records last 15 fault types with power condition values, stores how many times each fault type has occurred (up to 255 count), and logs changes to parameter settings (e.g. FLA, OV/UV, under power)
    • Built-in Modbus RTU communications card
  • 200~460v Combination Soft Starter

    Part Number200 V - 460 V
    3-Phase SFA
    Range** (A)
    3-PHASE HP (UL) / Max. SFA**Contactor
    NEMA Size
    200 V230 V460 V
    HPSFAHPSFAHPSFA
    IPS3R-RV-S1-J-G156~82828581
    IPS3R-RV-S1-J-G208~113113117.511
    IPS3R-RV-S1-J-G3011~173175171017
    IPS3R-RV-S1-J-G4016~225227.5221522
    IPS3R-RV-S1P-J-G5020~287.528102820281+
    IPS3R-RV-S1P-J-G6024~34103410342534
    IPS3R-RV-S2-J-G8032~451045154530452
    IPS3R-RV-S3-J-G10040~571557205740573
    IPS3R-RV-S3-J-G12550~71207125715071
    IPS3R-RV-S3P-J-G15060~852585308560853+
    IPS3R-RV-S4-J-G20080~1143011440114751144
    IPS3R-RV-S4-J-G250100~DPV*4012050130100124
    IPS3R-RV-S5-J-G250100~14240142501421001425
    IPS3R-RV-S5-J-G300120~1705017050171125171
    IPS3R-RV-S5-J-G400160~2206022075220150220
    IPS3R-RV-S5-J-G500201~285100285100285200285
    IPS3R-RV-S5-J-G600240~320100320100320250320
    • Intelligent Pump Soft Starter - 3-Phase, 50/60 Hz, 200~460 VAC
    • NEMA Type 3R Enclosed - Combination Soft Starter
    • Includes Service Entrance Circuit Breaker Disconnect

    200~460v Standard Soft Starter

    Part Number200 V - 460 V
    3-Phase SFA
    Range** (A)
    3-PHASE HP (UL) / Max. SFA**Contactor
    NEMA Size
    200 V230 V460 V
    HPSFAHPSFAHPSFA
    IPS3R-RV-S2-J-501~501550155030502
    IPS3R-RV-S3P-J-851~852585308577853+
    IPS3R-RV-S4-J-13050~DPV*40120501301001244
    IPS3R-RV-S5-J-17050~17050170601701251705
    IPS3R-RV-S5-J-220151~2206022075220150220
    IPS3R-RV-S5-J-270176~27075270100270200270
    IPS3R-RV-S5-J-320201~320100320125320250320
    • Intelligent Pump Soft Starter - 3-Phase, 50/60 Hz, 200~460 VAC
    • NEMA Type 3R Enclosed - Standard Soft Starter
    • Disconnect not Included

    600v Combination Soft Starter

    Part Number600 V
    3-Phase SFA
    Range** (A)
    3-PHASE HP (UL) / Max. SFA**Contactor
    NEMA Size
    600 V
    HPSFA
    IPS3R-RV-S1-6J-G156~8581
    IPS3R-RV-S1-6J-G208~111011
    IPS3R-RV-S1-6J-G3011~171517
    IPS3R-RV-S1-6J-G4016~222022
    IPS3R-RV-S1P-6J-G5020~2725271+
    IPS3R-RV-S1P-6J-G6024~343034
    IPS3R-RV-S2-6J-G8032~4540452
    IPS3R-RV-S3-6J-G10040~5750573
    IPS3R-RV-S3-6J-G12550~716071
    IPS3R-RV-S3-6J-G15060~777577
    IPS3R-RV-S5-6J-G20080~1141001145
    IPS3R-RV-S5-6J-G250100~142125142
    IPS3R-RV-S5-6J-G300120~170150170
    IPS3R-RV-S5-6J-G400160~220200220
    IPS3R-RV-S5-6J-G500201~285250285
    IPS3R-RV-S5-6J-G600240~289300289
    • Intelligent Pump Soft Starter - 3-Phase, 50/60 Hz, 600 VAC
    • NEMA Type 3R Enclosed - Combination Soft Starter
    • Includes Service Entrance Circuit Breaker Disconnect

    600v Standard Soft Starter

    Part Number600 V
    3-Phase SFA
    Range** (A)
    3-PHASE HP (UL) / Max. SFA**Contactor
    NEMA Size
    600 V
    HPSFA
    IPS3R-RV-S2-6J-501~5040502
    IPS3R-RV-S3P-6J-771~7775773+
    IPS3R-RV-S5-6J-17050~1701501705
    IPS3R-RV-S5-6J-220151~220200220
    IPS3R-RV-S5-6J-289201~289300289
    • Intelligent Pump Soft Starter - 3-Phase, 50/60 Hz, 600 VAC
    • NEMA Type 3R Enclosed - Standard Soft Starter
    • Disconnect not Included

    Factory Installable Options

    Part NumberDescription
    IPS-SRG240Surge Suppressor, 200/230 V
    IPS-SRG480Surge Suppressor, 460 V
    IPS-SRG600Surge Suppressor, 600 V
    IPS-RV-SHTShunt Trip, will trip MCCB in the even of a SCR short
    IPS-RPLRun Pilot Light, Green
    IPS-FPLFault Pilot Light, Red
    IPS-SPBStart Push-Button Control
    IPS-STSPStart/Stop Push-Button Control (In Lieu of Hand/Off/Auto Switch)
    IPS-2424 VAC Control Circuit (In Lieu of 120 VAC Control Circuit)

    Dimensions

    Intelligent Pump Soft Starter HeightWidthDepth
    IPS3R-RV-S2-J-50321510
    IPS3R-RV-S3P-J-XX
    IPS3R-RV-S4-J-130362412
    IPS3R-RV-S5-J-XXX423012
    IPS3R-RV-S1-J-GXX321510
    IPS3R-RV-S1P-J-GXX
    IPS3R-RV-S2-J-GXX
    IPS3R-RV-S3-J-GXXX
    IPS3R-RV-S3P-J-GXXX
    IPS3R-RV-S4-J-GXXX362412
    IPS3R-RV-S5-J-G250423012
    IPS3R-RV-S5-J-G300
    IPS3R-RV-S5-J-G400
    IPS3R-RV-S5-J-G500483016
    IPS3R-RV-S5-J-G600
  • Specification
    Soft Starter Type
    IPS-RV - Intelligent Pump Soft Starter
    Standard or Combination
    (Service Rated, Suitable for use as a Service Disconnect)
    NEMA Type 3R Enclosed
    User Interface
    Settings AdjustmentsInternal
    Hand-Off-AutoDoor mounted 3-position switch
    Standard Control Operations
    InputsVoltage AutoAccepts 12-130VAC/DC.
    Applying voltage will send a run command to the starter when in Auto mode.
    Dry Contact Auto Normally Open dry contact.
    When closed, the starter will be commanded to run when in Auto mode.
    ShutdownAccepts 12-130VAC/DC.
    Applying voltage will open the contactor and the starter will not accept a run command
    Hand/Off/Auto LEDs will flash.
    Float Switches(2) Programmable Normally Open or Normally Closed dry contacts.
    RS-485Modbus RTU slave
    AnalogSelectable: 0-10V, 4-20mA, 10k Thermistor, viewable as a Modbus point
    OutputsStatus RelayNormally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC
    Fault RelayNormally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC
    OperationalOverload TypeElectronic, I2t trip curve
    Power Fail ModesRestart in last mode (Hand/Off/Auto) with no delay (default)
    Restart in Off mode
    Restart in Off mode if power failure lasts longer than 2 seconds.
    Restart in last mode if power failure is less than 2 seconds.
    On/Off Time DelayOn/Off, Adjustable: 0.1-99 seconds
    Fault ResetAdjustable: Manual or Automatic (default differs per motor protection feature)
    Starts6/hour, 20 seconds max. start time @ 400% FLA, 30 seconds max. start time @ 300% FLA
    Environmental
    Ambient Operating Temp-5° to 140° F (-20° to 60° C)
    Ambient Storage Temp-5° to 185° F (-20° to 85° C)
    Relative Humidity5% to 95% non-condensing
    Motor / Soft Starter ProtectionAdjustment / DescriptionDefault Setting
    Overload Current Setting RangeDiffers per modelPer SFA
    Overload Trip ClassAdjustable: 5-3010
    Overload Service FactorAdjustable: 0.00-2.001.15
    Under PowerOn/Off, Adjustable: 0-99% of measured electrical inputOn / 60%
    Over PowerOn/Off, Adjustable: 101-200% of measured electrical inputOn / 120%
    Over / Under VoltageOn/Off, Adjustable: +5-25% over/under the nominal voltage settingOn / 10%
    Voltage Phase UnbalanceOn/Off, Adjustable: 1-20% voltage phase deviationOn / 3%
    Voltage Phase LossAlways On, Adjustable: 1-50% voltage phase deviation0.1
    Voltage Phase Sequence ReversalOn/Off, Trips within 0.1 seconds upon voltage phase reversal detectionOn
    Ground Fault (UL 1053 Certified)On/Off, Adjustable: 1.0-9.9AOn / 1A
    Cycle FaultOn/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minuteOn
    Warm Start ProvisionOn/Off, Delays motor restart based on calculated motor temperatureOn
    Current Phase UnbalanceOn/Off, Adjustable: 1-50% current phase unbalanceOn / 5%
    Locked Rotor / StallOn/Off, Trips within 0.5 secondsOn
    Shorted SCRAlways On: Trips upon detection of a shorted SCR or no motorOn
    Open SCRAlways On: Trips if no current is detected during start-up or bypassOn
    SCR Over-TemperatureAlways On: Trips if the SCR temperature reaches 125oCOn
    Across-the-Line StartOn/Off: Allows the user to start the motor across-the-line.
    (Turns soft starter into standard IPS)
    Off